HN-1000-4, a 4-channel pulse plastic heat staking machine, specifically designed for the assembly of plastic components
This machine uses a pulse riveting process for riveting. It can simultaneously install four heat riveting heads, significantly improving production efficiency. The controller can store up to five sets of programs, each containing three groups of parameters, making it easy to store the riveting parameters of multiple products. It is suitable for multi-point or multi-product riveting work, ensuring stable, reliable, and efficient production.
The pulse riveting process employs a PID closed-loop control algorithm technique for instantaneous heating and cooling. The riveting controller continuously monitors the temperature curve during the riveting process, enabling precise temperature control. The controller has both RS-485 and Ethernet communication interfaces, facilitating the setting and reading of riveting parameters.
The parameter settings feature password authorization functionality to prevent mishandling. Compared to plastic hot air riveting and hot plate riveting, the greatest advantage of pulse riveting is that its heat source does not affect the quality of already installed devices, making it particularly suitable for the heat riveting of installed LEDs and electronic component boards.
| Model | HN-1000-4 |
| Rated voltage | AC 200V~240V 50Hz |
| Rated power | 4000W |
| Output voltage | AC 3.8V |
| Heating temperature set range | 50~600℃ |
| Thermocouple type | Type E |
| Communication interface | RS-485/Ethernet |
| Number of program groups | 5 groups |
| Number of temperature segments | 4 segments |
| Parameter password | Yes |
| Number of channels | 4 |
| Heat staking technique | Pulse heat staking |
| Cooling method | Air cooling |
| Parameter display and setting | 7- inch true color touch screen |
| Controller dimensions | 215 mm x 165 mm x 275 mm |
| Transformer dimensions | 270 mm x 430 mm x 295 mm |
| Application | Riveting of plastic components with other parts |
| Advantages | High efficiency, Precise control |
| Attention: Parameter changes caused by product upgrades or other factors will not be notified separately. The physical product shall prevail. Hereby declared! |
Below are the corresponding challenges and actual heat staking results when heat staking different types of plastic materials with this product.
| Serial Number | Material Name | Difficulty of Heat Staking |
| 1 | ABS | easy |
| 2 | ABS+PC | easy |
| 3 | AES | easy |
| 4 | AS | easy |
| 5 | ASA | easy |
| 6 | PA6 | generally |
| 7 | PA66+GF30 | generally |
| 8 | PBT | easy |
| 9 | PBT+GF30 | generally |
| 10 | PC | easy |
| 11 | PE | easy |
| 12 | PET | generally |
| 13 | PMMA | easy |
| 14 | POM | easy |
| 15 | PP | easy |
| 16 | PPO | easy |
| 17 | PPS+GF30 | generally |
Company Profile :
Established in 2009, SUZHOU MEIHAO HEAT STAKING TECHNOLOGY CO.,LTD. is a professional company engaged in the research, development, production, sales, and service of plastic heat staking equipment. With over 14 years of industry experience, we are committed to providing high-quality heat staking equipment to our customers. Our products have gained significant market share domestically and are exported to multiple countries worldwide.
Our primary product lines include pulse plastic heat staking equipment, plastic hot air cold staking equipment, and pulse heat press welding equipment. These equipment are widely utilized in industries such as automotive, electronics, and household appliances. With a professional R&D team, we prioritize technological innovation and product optimization within the industry. We continuously innovate and improve our equipment to meet the evolving needs of our customers.
If you require a custom-made product, please contact us first to obtain detailed information.
FAQ:
Q1: What are your competitive advantages?
A1: With over 14 years of experience, we are industry leaders in various aspects. Additionally, we are direct manufacturers for all our products, ensuring that you can purchase the products you need at the most competitive prices.
Q2: How do you ensure product quality?
A2: For exclusive and customized designs, we first produce samples for testing, ensuring that they meet customer satisfaction before proceeding to mass production. All products undergo strict testing procedures and are only packaged and shipped after passing quality assessments.
Q3: What post-sales services do you offer?
A3: Upon receiving the products, our dedicated team of professionals provides remote assistance to guide you through the installation and utilization of our products.
If you have any requirements or inquiries regarding our products or services, please feel free to contact us. We look forward to collaborating with you to create a bright future together.
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HN-1000-4 4 Channel Heat Staking Machine Pulse Heat Riveting For Plastic Images
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